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Electric Trace

Thermoflow offers heat tracing solutions for various industrial segments, from the supply of materials to the complete installation of the system. Thermal insulation is part of the system to preserve heat,

and is necessary for the proper functioning of the system.

How our system works

The electric trace system controls the temperature of pipes and tanks, preserving their physical and chemical characteristics. It adjusts the heat required to maintain the ideal temperature. Molecular expansion increases resistance and decreases heat output when the temperature rises, and the process reverses when the temperature drops, regulating the heat according to the environment and preventing overheating.

Advantages of the system

  • Easy implementation of electrical trace system;

  • Flexible and varied cables for each industrial segment;

  • Low system maintenance;

  • Great energy savings;

  • Certified for classified areas.

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Discover our cables

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Self-regulating cables

• Maintenance temperature up to 120°C
• Power: 10,15,20,30,45,60,70 W/m
• Voltage: 220 volts (120.277 Vac)
• Maximum exposure temperature: 210°C

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• Maintenance temperature up to 65°C
• Power: 10,20,30, 40 W/m
• Voltage: 220 volts
• Maximum exposure temperature: 80°C

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• Maintenance temperature up to 165°C
• Power: 15,35,45,75,90 W/m
• Voltage: 220 volts
• Maximum exposure temperature: 250°C

• Can be installed inside the
water pipe
• Maintenance temperature up to 65°C
• Power: 10 W/m
• Voltage: 220 volts
• Maximum exposure temperature: 65°C

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• Maintenance temperature up to 250°C
• Power: 15,30,45,60,75W/m
• Voltage: 220 volts
• Maximum exposure temperature: 250°C

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Constant Power Cable

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• Maintenance temperature up to 205°C
• Power: 15,30,45,60W/m
• Voltage: 230 volts
• Max. exposure temperature up to: 260°C

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Series Cable

thermoflow elements

• Max. operating temperature up to 260°C
• Power: 30W/m
• Nominal voltage: 750 Vac

serial cables

• Max. operating temperature up to 450°C
• Power: up to 250 W/m
• Nominal voltage: 230 Vac

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• Max. operating temperature up to 900°C
• Power: 175, 250, 350 w/m
• Nominal voltage: 230 Vac

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Quality thermoflow electrical trace mineral cables

Mineral Cable

• Nominal temperature 700°C
• Power: up to 250 W/m
• Nominal voltage: up to 300/600 Vac

Electric trace accessories

Junction Boxes

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junction box accessories

• Nominal temperature 700°C
• Power: up to 250 W/m
• Nominal voltage: up to 300/600 Vac

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• Ambient temperature from 45°C to 50°C
• IP65 protection rating
• Nominal voltage: 800V
• Suitable for ordinary areas

junction box accessories

• Ambient temperature from -45°C to 50°C
• IP65 protection rating
• Nominal voltage: 800V
• Suitable for ordinary areas
• Signaling LED (Red/green)

Termination Kits

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Power kit consisting of:
• Power boot
• High temperature silicone
• Terminals
• Cable gland (optional)

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Termination kit consisting of:
• End cap
• High temperature silicone

Thermostats

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Capillary thermostat:
• IP 65 protection rating
• Voltage: 230/400Vac 50/60Hz
• Temperature control from 60°C to 575°C
• For ordinary and classified areas

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Electronic thermostat with display:
• IP 65 protection rating
• Voltage: 90 to 260Vac 50/60Hz
• Temperature control from 0°C to 950°C
• PT 100 sensor
• For ordinary areas

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Electronic thermostat:
• IP 65 protection rating
• Voltage: 230Vac 50/60Hz
• Temperature control from 0°C to 450°C
• Control, alarm and limiter option and
Modbus communication
• For ordinary and classified areas

​Tapes and Cable Glands

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Fiberglass tape with silicone-based adhesive
• Width 2.5 cm
• Voltage: 230/400Vac 50/60Hz
• Withstands up to 260°C

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3M 425 aluminum tape:
• Roll 48 mm x 55 meters
• Temperature support 53°C to 148.88°C

thermoflow elements

3M 433 aluminum tape:
• Roll 75 mm x 55 meters
• High temperature support 316°C

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TF-AL-H aluminum tape:
• Roll 75 mm x 100 meters
• High temperature support 180°C

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Cable Glands:
• Polyamide
• Specific for heat trace cables

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Cable glands
• Brass
• High temperature support 53°C to 315.55°C

Thermal Insulation

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Rock wool in Isotubes or Blankets
In design diameter and thickness

Flexible rock wool blankets, coated on one side with galvanized wire mesh

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Split tubes and plates
Calcium Silicate

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Aerogel: Insulation for low and high temperatures

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Foam Glass split tubes

Glass wool split tubes

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Flexible ceramic fiber blankets

Tank insulation through
vertical panels;

Armaflex

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Corrugated aluminum

Isolation through CSPE

GRP insulation

Tubulações de Fábrica

Tubing Bundles

Tubing Bundle prevents freezing, sample drop below dew point, viscosity build-up and protects personnel in analytical and instrumentation applications. It controls temperature and viscosity in instrumentation and sample transport lines with heating cable-heated tubing designed for every need.

  • Temperature maintenance up to 350ºC

  • Temperature sensor pre-installed in factory

  • Possibility of colored outer layer

  • Process tubes in Teflon, Incoloy, Duplex, Electropolished, Stainless Steel 316, Titanium, 6% Moly

  • PT 100 Sensor

  • Process multi-pipes, power cables installed in the assembly

  • Accessories: Heat shrink terminations, panel sealing entries, sealing tapes, thermostats…

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Fumaça

Heated Hoses

Heated hoses and tubes are flexible, making them easy to handle. The hoses are designed to maintain the temperature of each process, and are customized for each industrial application with regard to:

  • Control temperature up to 450ºC

  • Material and diameter of internal pipe up to 100 mm

  • Resistance of the outer protective layer

  • Voltage from 12V to 400 V

  • Support pressure up to 500 bar

  • Different types of connectors and plugs

  • Temperature sensors

Application in industries:

  • Automotive (silicone free)

  • Food

  • Asphalt

  • Chemicals / Petrochemicals

  • CEMS Continuous gas emission

  • Pharmaceutical

  • Transformation

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Controllers

Electronic temperature controller:
• Control range up to 999ºC
• Operating voltage: 90 260Vac
• Switching: 20A
• PT 100 sensor

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Electronic temperature controller:
• TC/RTD input
• Intelligent PID control
• RS 485 Modbus RTU output
• 4-digit display
• IP 65

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Electronic temperature controller:
• Compact PID controller
• Can be used stand alone or in a network with up to 1024 devices
• Plug and Play
• 10” HMI with MODBUS and USB ports

Drum heating

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• Temperature up to 60 °C
• Made of silicone rubber
• Voltage: 120 – 240 Vac
• Power: up to 150 Watts

• Temperature up to 70 °C
• Made of silicone rubber
• With one or two heating zones
• 1880 Watts power
• Voltage: 240 Vac
• Application: IBC Tank/Drum

• Temperature up to 70 °C
• Thermostat Included
• Power up to 300 Watts
• Voltage: 240 Vac
• Application: plastic cans and drums

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• Temperature up to 60 °C
• Made of silicone rubber
• Voltage: 120 – 240 Vac
• Length: 6.0 – 12.2 -18.3 – 24.4 – 30.5- 45 and 70.0 m
• Power: 120-1200Watts

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• Temperature up to 60 °C
• Made of silicone rubber
• Voltage: 120 – 240 Vac
• Length: 6.0 – 12.2 -18.3 – 24.4 – 30.5- 45 and 70.0 m
• Power: 120-1200Watts

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• Temperature up to 60 °C
• Made of silicone rubber
• Voltage: 120 – 240 Vac
• Length: 6.0 – 12.2 -18.3 – 24.4 – 30.5- 45 and 70.0 m
• Power: 120-1200Watts

Refinaria de petróleo

Heating Tapes

Silicone heating tapes are a perfect new solution for challenging applications. The tapes have an ultra-thin profile with a super-flexible bend radius of 6 mm (1/4”).

• Temperature up to 60ºC
• Made of silicone rubber
• Voltage: 120 240 Vac
• Length: 6.0 12.2 18.3 24.4 30.5 45 and 70.0 meters
• Power: 120 1200Watts

• Temperature up to 60ºC
• Made of silicone rubber
• Built-in thermostat 21ºC and 49ºC
• 1440 Watts power
• Voltage: 120 or 240 Vac
• Application: IBC Tank

• Temperature up to 71ºC
• Thermostat Included
• Power 144 1440 Watts
• Voltage: 240 Vac
• Length: up to 15.2 meters

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Removable Blankets

Removable blankets optimize energy efficiency by covering the desired area and thermally insulating the reduction in energy exchange can decrease by up to 90%, reducing installation time and restarting maintenance.

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  • Tee

  • Removable and reusable blankets.

  • Withstands up to 260°C

  • IP 54

  • Size: 1.5-2 and 4.25

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  • Ball valve

  • Removable and reusable blankets.

  • Withstands up to 260°C

  • IP 54

  • Size: 4.5 – 5.25 – 7.25″

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  • Bridles

  • Removable and reusable blankets.

  • Withstands up to 260°C

  • IP 54

  • Size: 4.25 – 5 – 6 – 7 – 9 and 11.25 “

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Thermoflow electrical panels

Electrical Panels

Control and monitoring systems play an essential role in heat tracing applications ranging from protecting water pipes from freezing to maintaining critical process temperatures. A versatile electrical heat tracing control and monitoring network is essential to reducing plant operating costs. Research has shown that the following capabilities are a prerequisite in many industrial heat tracing applications:

Thermoflow develops the project and manufactures panels according to ABNT standards.

Heaters

Circulation

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• Voltage up to 660VAc
• Power: up to 5000 kW
• Design pressure: up to 3000 psig
• Design temperature: 650 C
• Diameter: up to 50”
• Power density: up to 18.6 W/cm2

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• Voltage: up to 600VAc
• Power: up to 504 kW
• Design pressure: up to 3000 psig
• Diameter: up to 14”
• Power density: up to 12.3 W/cm2

Immersion

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• Voltage up to 660VAc
• Power: up to 2000 kW
• Design pressure: up to 3000 psig
• Design temperature: 650°C
• Diameter: up to 50”
• Power density: up to 18.6 W/cm2

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• Voltage: up to 600VAc
• Power: up to 504 kW
• Design pressure: up to 3000 psig
• Diameter: up to 14”
• Power density: up to 12.3 W/cm2

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• Voltage up to 690VAc
• Power: up to 4000 kW
• Design pressure: up to 3000 psig
• Design temperature: 650°C
• Diameter: up to 50”
• Power density: up to 18.6 W/cm2
• Classified area: EX eb IIC Y1…T6Gb

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The Cata-Dyne™ LH line heater prevents equipment freezing and potential hydrate formation during pressure reduction at natural gas regulation locations.

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MKII Series - Cata-Dyne™ MKII Series explosion-proof infrared gas catalytic heaters are an industry standard for space or spot heating applications in hazardous environments

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Gas Separator Filters

SWITCHES FOR SECURITY SYSTEMS

UNMANAGEABLE PoE+

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HNS-8405P
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45
Unmanaged switch for harsh environments

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HNS-8415P

4 x 10/100/1000 PoE+ & 1 x 10/100/1000 RJ45 & 1 x GbE SFP
Unmanaged switch for harsh environments

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INS-8224P
4 x 10/100/1000 PoE+ &
2 x GbE SFP
Unmanaged switch for harsh environments

SWITCHES FOR THERMOFLOW SAFETY SYSTEMS

IEN-8205P-24V
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45
Unmanaged switch for harsh environments

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IEN-8225P-24V
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45 & 2 x GbE SFP
Unmanaged switch for harsh environments

SWITCHES FOR THERMOFLOW SAFETY SYSTEMS

INS-8424P
4 x 10/100/1000 PoE+ &
2 x GbE SFP
Unmanaged switch for harsh environments

SWITCHES FOR THERMOFLOW SAFETY SYSTEMS

IEN-8408P-24V
8 x 10/100/1000 PoE+
Unmanaged switch for harsh environments

SWITCHES FOR THERMOFLOW SAFETY SYSTEMS

IEN-8428P
8 x 10/100/1000 PoE+ &
2 x FX/GbE SFP
Unmanaged switch for harsh environments

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IEN-8428P-24V
8 x 10/100/1000 PoE+ &
2 x FX/GbE SFP
Unmanaged switch for harsh environments

MANAGEABLE SWITCHES

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HNS-8605P
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45
Industrial Managed Switches

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HNS-8615P
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45 & 1 x FX/GbE SFP
Industrial Managed Switches

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INS-8624P
4 x 10/100/1000 PoE+ &
2 x FX/GbE SFP
Industrial Managed Switches

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IEN-8608PA
8 x 10/100/1000 PoE+ &
1 x RJ45/USB Console Combo
Industrial Managed Switches

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IEN-8608PA-24V
8 x 10/100/1000 PoE+ & 1 x RJ45/USB Combo Console
Industrial Managed Switches

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IEN-8648PA
8 x 10/100/1000 PoE+ & 4GbE SFP & 1 x RJ45/USB Combo Console
Managed Industrial Switch

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IEN-8648PA-24V
8 x 10/100/1000 PoE+ & 4GbE SFP & 1 x RJ45/USB Combo Console
Industrial Managed Switches

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Hawkeye 9060-4GP2GS
4 x 10/100/1000 PoE++ & 2 x GbE SFP, 2 x Digital inputs & 1 x RJ45/USB Combo Console
Industrial Managed Switches

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Hawkeye 9005-16GP2GS
16 x 10/100/1000 PoE+ & 2 x FX/GbE SFP
Industrial Managed Switches

SWITCHES FOR THERMOFLOW SAFETY SYSTEMS

Hawkeye 9005-24GP2GS
24 x 10/100/1000 PoE+ & 2 x FX/GbE SFP & 1 x RJ45 Console
Industrial Managed Switches

SWITCHES FOR RAILWAY LINES

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SEN-9425P-24V-RW
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45 & 2 x GbE SFP
Unmanaged switch for railway lines

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SEN-9425P-24V-RW
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45 & 2 x GbE SFP
Unmanaged switch for railway lines

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SEN-9648P-24V-RW
8 x 10/100/1000 PoE+ &
4 x GbE SFP
Managed switch for railway lines

SWITCHES FOR NAUTICAL DNV Certification

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SEN-9648PM-24V
8 x 10/100/1000 PoE+ &
4 x GbE SFP
Industrial managed switch for marine applications

SWITCHES FOR NAUTICAL DNV Certification

SWITCHES FOR THERMOFLOW SAFETY SYSTEMS

SEN-9425P-24V-SS
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45, 2 x GbE SFP
Unmanaged switches for substations

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SEN-9428P-24V-SS
8 x 10/100/1000 PoE+ &
2 x GbE SFP
Unmanaged switches for substations

SWITCHES FOR THERMOFLOW SAFETY SYSTEMS

SEN-9648P-24V-SS
8 x 10/100/1000 PoE+ &
4 x GbE SFP
Managed switches for substations

SWITCHES FOR NAUTICAL DNV Certification

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INS-8005A
5 x 10/100 RJ45
unmanaged industrial switch

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INS-8005E
5 x 10/100 RJ45
Premium Unmanaged Industrial Switch

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INS-801E
5 x 10/100 RJ45
Premium Unmanaged Industrial Switch

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INS-8008A
8 x 10/100 RJ45
unmanaged industrial switch

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INS-8008E
8 x 10/100 RJ45
Premium Unmanaged Industrial Switch

PREMIUM UNMANAGEABLE INDUSTRIAL SWITCH

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INS-8108E
8 x 10/100 RJ45
Premium Unmanaged Industrial Switch

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INS-802E
8 x 10/100 RJ45 &
2 x FX/GbE SFP
Premium Unmanaged Industrial Switch

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INS-806E
8 x 10/100 RJ45
Premium Unmanaged Industrial Switch

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INS-8405A
5 x 10/100/1000 RJ45
unmanaged industrial switch

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INS-8405E
5 x 10/100/1000 RJ45
Premium Unmanaged Industrial Switch

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INS-8415
5 x 10/100/1000 RJ45 &
1 x GbE SFP
unmanaged industrial switch

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INS-8408A
8 x 10/100/1000 RJ45
unmanaged industrial switch

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INS-8408E
8 x 10/100/1000 RJ45
Premium Unmanaged Industrial Switch

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Woodpecker 7015-8GT2GS
8 x 10/100/1000 RJ45 &
2 x GbE SFP
Premium Unmanaged Industrial Switch

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INS-840G
16 x 10/100/1000 RJ45 unmanaged industrial switch

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Woodpecker 7013-16GT-I
16 x 10/100/1000 RJ45
unmanaged industrial switch

MANAGEABLE INDUSTRIAL SWITCHES

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INS-8615
5 x 10/100/1000 RJ45 &
1 x FX/GbE SFP
industrial managed switch

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INS-8624
4 x 10/100/1000 RJ45 &
2 x FX/GbE
industrial managed switch
8 x 10/100 RJ45, 2 x FX/GbE SFP & 1 RJ45 Console Port
industrial managed switch

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IEN-8608A
8 x 10/100/1000 RJ45
industrial managed switch

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IEN-8648A
8 x 10/100/1000 RJ45, 4 x GbE SFP & 1 x RJ45/USB Console
industrial managed switch

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Woodpecker 9015-8GT-I
8 x10/100/1000 RJ45
industrial managed switch

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Woodpecker 9015-8GT2GS-I
8 x10/100/1000 RJ45 &
2 x FX/GbE SFP
industrial managed switch

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Woodpecker 9015-16GT-I
16 x 10/100/1000 RJ45
industrial managed switch

MANAGEABLE INDUSTRIAL SWITCHES

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IEN-8508-PN
8 x 10/100 RJ45 & 1 x RJ45 M Combo Console
Industrial managed switches for PROFINET applications

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IEN-8528-PN
8 x 10/100 RJ45 &
2 x FX/GbE SFP & 1 x RJ45 Console
Industrial managed switches for PROFINET applications

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IEN-8648-PN
8 x 10/100/1000 RJ45 & 4 x GbE SFP
Industrial managed switches for PROFINET applications

MANAGEABLE INDUSTRIAL SWITCHES

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IEN-8648A-EIP
8 x 10/100/1000 RJ45 & 4 x GbE SFP
Industrial managed switches for Ethernet/IP applications

SWITCHES WITH BASIC MANAGEMENT

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IEN-8415L
5 x 10/100/1000 RJ45 &
1 x FX/GbE SFP
Industrial switch with basic management

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IEN-8424L
4 x 10/100/1000 RJ45 &
2 x FX/GbE SFP
Industrial switch with basic management

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IEN-840GL
16 x 10/100/1000 RJ45
Industrial switch with basic management

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Woodpecker 8015 Series
8 x10/100/1000 RJ45 &
2 x FX/GbE SFP
Industrial switch with basic management

SWITCHES WITH BASIC PoE+ MANAGEMENT

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SEN-8415PL
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45 & 1 x FX/GbE SFP
Industrial switch with basic PoE+ management

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SEN-8424PL
4 x 10/100/1000 PoE+ &
2 x FX/GbE SFP
Industrial switch with basic PoE+ management

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SEN-8428PL
8 x 10/100/1000 PoE+ &
2 x FX/GbE SFP
Industrial switch with basic PoE+ management

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SEN-8405PL-24V
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45
Industrial switch with basic PoE+ management

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SEN-8425PL-24V
4 x 10/100/1000 PoE+ &
1 x 10/100/1000 RJ45 & 2 x FX/GbE SFP
Industrial switch with basic PoE+ management

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SEN-8428PL-24V
8 x 10/100/1000 PoE+ &
2 x FX/GbE SFP
Industrial switch with basic PoE+ management

PoE+ Converters

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IMC-661P
1 x 10/100/1000 PoE+ & 1 x FX/GbE SFP
Industrial PoE+ Fiber Converter

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IMC-561P
1 x 10/100/1000 PoE+ & 1 x FX/GbE Industrial PoE+ Fiber Converter

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IMC-563P
1 x 10/100/1000 PoE+ & 1 x FX/GbE SFP Mini PoE+ Industrial Fiber Converter

FIBER TO SERIAL CONVERTERS

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IRF-631
RS-232 to Fiber Converter

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IRF-629
RS-422/485 to Fiber Converter

SFPs

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FPM-107
100FX SFP Duplex LC

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GBM-132TS
100FX Bi-Di SFP Simplex LC

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GBM-104
1.25G SFP Duplex LC

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GBM-123TS
1.25G Bi-Di SFP Simplex LC

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GBM-162
10G SFP+ Duplex LC

Fumaça
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Lab Line

Labs use fabric heating jackets to remove moisture and heat devices, ensuring accuracy and ease of use. Alternatively, heating tapes are flexible and quick to use. Thermoflow also offers heating blankets and silicone beaker warmers for glassware.

  • Heaters for pharmaceutical industry and laboratories

  • Maximum exposure temperature 450ºC

  • Voltage: 120 or 240 Vac

  • Power: up to 1090 Watts

Fumaça

Silicone

Industrial heating applications often require flexible silicone heaters that can withstand chemicals, moisture, and harsh environments. These applications also require fast heating, stable temperatures, and even heat distribution. Thermoflow silicone rubber heating blankets are the best choice for these conditions.

  • Uniform heat distribution

  • Easy installation

  • Product option for classified areas

  • High durability

  • Variety of sizes and powers

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